name of process |
tools employed |
transportation |
Inspection /Process Management |
measures to
be taken |
management items |
specification |
method |
period |
record |
person in charge |
Crimping |
tape measure
V/C, M/C
magnifying glass |
Bogie |
wire specification
status of pressing
length of dehulling
tensile strength
①CTQ item
press strength
②PL process |
according to
standard
specification |
visual
check |
at every
warehousing |
Prec-M |
staff in charge |
Inform the
customer and
report to dept.
manager |
SUB |
|
Bogie |
quantity check
packing |
lot label
packing
details of transaction |
visual
check |
at every
warehousing |
warehousing
register |
staff in charge |
inform
the customer |
Assembly |
taping
(per color)
scissors |
Bogie |
check reversed or
missing terminal,
check wrong parts
check direction of
terminal
check pin insertion
②PL process |
no harmful faults
shall exist (reverse,
wrong insertion,
poor taping,
poor joint, no poor
workmanship) |
visual
check |
at every
warehousing |
warehousing
register |
worker |
stop work
and report to
dept. manager |
CEC |
tape measure |
|
wire specification |
|
|
|
|
|
inform the |
cec crimper |
NC5510
NC2010 |
cec operation |
no missing work
in cc operation |
visual
check |
at every |
|
worker |
stop work
and report to
dept. manager |
Completed
Assembly |
product check
(label attachment) |
|
make it same as
standard sample |
no harmful faults shall
exist (reverse, wrong
insertion, poor taping,
poor joint, no poor
workmanship) |
visual
check
& tape
measure |
at every
warehousing |
warehousing
register |
worker |
stop work
and report to
dept. manager |
Conduction
Test |
inspection
monitor |
conveyor |
circuit inspeciton
①CTF item
short circuit check
②PL process |
no wrong wiring or
not short circuit shall
be allowed |
visual
check |
total
inspection
warehousing |
daily conduction
report |
inspector |
stop work
and report to
dept. manager |
External
Inspection
Packing |
tape measure
visual |
conveyor |
terminal reverse
insertion wrong
insertion press
outer appearance
parts, deformation,
discoloration
taping
Packing |
housing and terminal
insert part
joining part, lance
no gap or crack in
taping no harmful
defect of Product
packing standard
and quantity |
visual
check |
total
inspection |
daily finished
product
inspection
report |
inspector |
stop work
and report to
team manager |
Shipment |
tape measure
visual |
transport
vehicle |
lot no.
worker
working line
date of shipment |
f inished products daily
report(final shipment
Quantity)first come,
first go system |
visual
check |
total
inspection |
daily business
report |
staff
in charge
of
shipment |
stop work
and inform
the team
Concerned |